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- Hacker News
- I had a functional STA Compact [1] coagulation analyzer until 2022. It ran a customized DOS version on a ITX computer board that was integrated into the analyzer. UI was in text mode and used the keyboard only. It had no mouse. The video in the link shows the UI for a few seconds at the end. We kept it functional as a backup and even used it a few days when the replacement broke down. It was one of the best analyzers I ever used.
The newer version of that anaylzer, STA Compact Max [2] has mostly the same analyzer hardware, but newer ITX board inside. It runs Windows (XP, 7, 10...). Bugs galore.
I know labs that used a Beckman-Coulter HmX hematology analyzer [3] until 2015 or so. That machine is attached to an external MS-DOS computer via a very thick cable and an ISA board. The cable connector looked a bit like a 68-pin SCSI-3. The software used VGA graphics mode.
[1] https://www.youtube.com/watch?v=Kti6Zdyp8dQ [2] https://www.youtube.com/watch?v=MJan25vkpEA [3] https://www.soriaudio.com/index.php?mid=m_eqp&document_srl=62138152by M95D - Not any longer. Back in the mid-2000s the company I worked for sold point-of-sale systems based upon a multi-user 4GL application (TAS Pro). Similar to dBase/Clipper etc., using the Novell Btrieve ISAM database engine.
With the advent of USB and SATA we ceased to be able to source industrial embedded x86 boards which could run the application. At the time this was with Novell DR-DOS, which was relatively modern in terms of hardware support but still behind the times and we were struggling to manufacture new systems. The company was very small, so a full rewrite was investigated--I did a prototype using PostgreSQL and Gtkmm--but it wasn't realistic. Today, an AI could probably do a full rewrite in a day or two, including migration tooling. Back then, it would have been a multi-year effort for one person given the application's size and complexity.
My solution was to run Linux since it had full support for the hardware. Debian Sarge at the time. This used a Perl frontend and dialog(1) to present a simple menu system at startup. This did backups, software updates (over dialup!), remote access for support (again over dialup), ran backups and ran the main application. It would start DOSEMU which provided the application with VGA display, COM ports and parallel ports for the application to drive "directly" (from its perspective). It also used Samba and CUPS to provide the DOS environment with shared network drives with exclusive byte-range file locking needed for the multi-user network database to work with concurrent users without data corruption, and also multi-user report printing and receipt printing.
I left the company a year after this was put into full production, but the last I heard it kept the company viable with a supportable product for many years after until its owners retired. This kept software from the early 1990s running well into the 2010s, and there are likely still sites running it to this day.
by rleigh - Not DOS, but I sold a '99 HP computer running win98 last month, to replace an identical failed system. It was used to control a 50 meters long custom industrial paint booth line for special equipments (like 57" rims). Luckily, their HDD was OK. Urged them to make a few sector-to-sector copies of it on a few spare HDD. This $100 sell surely has prevented this business from massive bills or even going bankrupt in the meantime from production loss.by Felger
- Not MSDOS, but I feel obliged to shared the story of an auto shop in Poland using a Commodore 64 to run the calibration and wheel balancing some years back. It was viral news at the time but worth sharing again.
https://www.youtube.com/watch?v=tXdLtnt-nvE
Original Polish article - https://www.trojmiasto.pl/wiadomosci/Warszatat-samochodowy-z...
by yitchelle - dBase, MS-DOS 3.x, not using industrial anything. And as its a front of house tally machine, there's literally zero incentive to ever upgrade it. Downtime is measured in the yearly reboot, but there are non-operational business hours, so everything is just scheduled around that.
We've already got it running on modern hardware. It's running under qemu. And the dBase stuff gets ripped out and sent to a REST server for broad monitoring and so on.
We... Have one small oddity? There's a tape backup system, that throws everything through the soundcard. (Sound Blaster only.)
Would be nice if onboarders didn't see dBase and just throw everything at AI instead of actually learning the skills they'll need when data migrations happen. But that's a people problem that can't be solved with tech.
by shakna - I wouldn't call them business-critical computers, but I do have about 3-4 computers under one of my workbenches dedicated to certain work I did for a client. One of them has an EPROM programmer set-up, which includes a custom ISA-card, and a ribbon cable to an external box with a ZIF-socket. The software for that requires MS-DOS. To network that box, which is a 486SX, I run WFWG 3.11. Since these never go on the enternet or anything outside 'the lab', I don't worry about the old MS networking.
A second computer has an MS-DOS program that captures data input on a pair of RS-422 ports (two more special ISA cards) That let me look at packet data at a low level and watch which serial port received what data, and track character-level handshaking of a proprietary protocol.
A third computer under Windows 2000 ran a 68HC11 cross-compiler that didn't require a dongle. I also used this to run a remote debugger that allowed me to single-step through the 68HC11 code running on the target but moved to the target's RAM. To do this 'properly' I was constantly generating hard-copies from the compiler which would show me the C-code, and the resulting assembler code that I'd track through the debugger. I used a lot of paper on a project sometimes.
A fourth computer with MS-DOS, with WFWG3.11 also installed on it, had all my old CAD programs on it, from before they required dongles, so that I could pull-up drawings of some of the hardware I designed. Some of those were finicky about which mouse I use. I still have an old Logitech mouse C7 that two of my CAD programs required.
I was working on a replacement platform that put this into an Atmel-based controller, shipped a couple of samples, then went blind in one eye, while my client had a stroke and was out of action for a year. Between both of our health problems, that project kind of died.
by stevetron - [Source: Was NT developer - have code in NT 4.0...]
The big problem will almost always be some hardware dependency that breaks, almost always in I/O. I've seen video software used by TV producers that depended on an ISA (not EISA nor PCI, ISA) card to read NTSC input and impose text over it. And it broke as they were getting ready to add commentary to a live broadcast of a race (which I was driving in.)
The world is full of machine tools and metrology devices that are stuck on some ancient computer/software because they made a weird proprietary protocol over the top of a centronics connector, or some other "WHAT were they thinking??" construction...
All of these could be overcome with a new I/O device, and/or writing a device driver. So using say a raspberry PI that talks ethernet to your "monitor" PC is probably relatively change proof.
If there is any documentation, if anybody can find said docs, if there's budget for a new I/O card and the device driver to go with it. Often the parties who have those resources would rather sell you a new machine tool, metrology machine, or I suppose, nuclear reactor (:-)
Of course, certification is a big deal... A particular certification structure led to the 737 MAX tragedies. And since certifying authorities don't always have detailed tech knowledge of what things are, they have a hard time saying "no, you can't slide that by, you have to build and certify a new thing".
by bryanwi - A certain nuclear power plant had a Windows NT 4.0 machine running as late as 2007. The reason is interesting.
The machine's purpose was to report status of the control rods that mitigate nuclear reactions. Basically, "are the rods inserted, and if so, how many / how far?". I want to emphasize that this was reporting only, NOT control.
The original software was written back in the 80's, when the plant was originally commissioned, for AmigaOS. Of course, it's hard to buy Amigas anymore, and the original one died long ago (nobody remembers when).
So in the mid '90s, the utility purchased an AmigaOS emulator that ran on Windows NT 4.0, which was current at the time. The emulator (IIRC) was developed by a firm in the UK. The firm went out of business sometime in the late '90s. The control rod monitoring software ran under this emulator on top of NT4.
Windows NT 4.0 was the last OS to allow the emulation software direct access to the physical hardware that produced the status signal. Later versions of Windows abstracted the hardware access away, and the monitoring software broke. Because the emulation company had gone belly up, there was no way to fix the incompatibility.
So the utility had a choice: get new hardware/software certified (by NRC?), or keep doing what they were doing with the software (and hardware) that they had. They chose the latter.
So this is how, in 2007, during a tour of the facility, I stumbled across a Pentium 1 system running an AmigaOS emulator on Windows NT 4.0 that was responsible for displaying the status of the control rods of a nuclear power plant.
Spare hardware for this setup was purchased off of eBay and stocked on an adjacent shelf.
by freeli